Japan TPS/Lean
Immersion Tours

The power of experiencing the value of learning TPS up-close and in person is truly amazing. Our well-organized Japan TPS / Lean Immersive Tours or JLIT is simply "life changing" for anyone who joins. Annually, we host between 4 to 7 Customized JLIT’s for our clients, two of which are “open to the public”. This unique experience focuses on harnessing the knowledge & wisdom from others as we “deep dive” to better understand the value of creating demand driven systems with TPS. Through a combination of site visits, lectures, simulations, discussions and question & answer sessions with senior leaders on the gemba, we see up close how JIT & Jidoka work hand-in-hand. We know that people who take on this “immersion experience” will be forever changed in how they view ways of working.

Benifits of the Tour

Learn how to take your organization to the next level of Optimization
Build a strong network of TPS Thinkers that will support you through virtual coaching
See & Learn to apply the best practices in TPS, as well as specific cost-reduction and productivity enhancing ideas
Enjoy a "Life Changing" immersive experiencce in one of the world's most beautiful countries

Program Outcomes

The true benefit of this experience will ultimately be measured by what we do differently. Here are some common outcomes:

TPS/Lean Roadmap Creation

Creation of a Lean Roadmap of 'how to activities' focused on next level performance.

Cost Reduction Ideas

See specific cost reduction & productivity ideas that can be easily copied or adopted immediately.

Common Understanding

Common understanding & knowledge of the 'Lean System' that creates a network of supportive people.

Best Practices Alignment

Alignment of best practices that Lean Leaders embody.

Learn from Experience

Learn from other's failures & successes.

Mindset Transformation

Recognize traditional thinking verses lean mindsets and behaviors.

Experience TPS/LEAN Systems in Action

Witness the power of lean thinking methodologies through real-world applications. From the famous 7-minute changeover at Tokyo Shin Station to the harmony principles of Japanese culture.

7 Minute Changeover demonstrations
Lean Office implementations
Traditional Ryokan experiences
Factory floor observations

Customized for Your Industry

Each Lean Immersion Tour is customized to our clients' needs and challenges. We ensure a unique mixture of sites, suppliers & consumers that clearly demonstrates the power of lean thinking methodologies.

Aviation

Automotive

Financial & Shared Services

Global Supply Chain

Healthcare

Hospitality & Resorts

Innovation & Smart Technologies

Logistics

Precision Manufacturing

Service

Shipping &Transportation

Investment Options

Choose the package that best fits your learning objectives and budget

Silver Standard
$6,900
Essential lean immersion
experience
Most Popular
Gold Standard
$8,000
Our most popular comprehensive
package
Platinum Standard
$9,800
Premium experience with enhanced features
Group Size: 11-18 People
Duration: 7 Days
5-7 Site Visits

Discounts available for groups of 13 or more participants

What's Included

Comprehensive package covering all aspects of your lean immersion experience

Welcome to Japan Package (Tips & Guide)
Orientation for the Week's Events & What to Expect
Site Visit Overviews (Executive Summary of their Business)
Site Visits to Professional Organizations – Customized (5 to 7 Sites)
Hotel Accommodations for 6 Nights (4-5 Star) & Japanese Ryokan Experience
All Transportation In & Around Japan
3 Balanced Meals Daily (All Dietary Needs Addressed)
Professional Know How of Consultants & Supporting Materials (25+ years Experience)
Training/Conference Rooms for Briefs
Professional Facilitation & Documentation of Daily In-Out Briefs
Training & Simulations on Lean Concepts (When Requested)
One-on-One plus Group Coaching Opportunities (20 & 45 Days After Tour)
Expert Translation Services throughout the Tour
Guides for Cultural Aspects like Temples, Shrines & Shopping
WiFi Connectivity Everywhere
Site Visit Photos & Shared Files plus Case Studies
Professional Collage of the JLIT Experience with Daily Activities

Hands-On Learning Experience

Our lean experts and daily practitioners (consultants & Japanese sensei's) have a combined experience of more than 80+ years of influencing companies to transform the way business is done.

Our professional logistic & linguistic team members ensure even the unspoken needs of our participants are achieved.

Safety training demonstration with participants in hard hats learning proper procedures in industrial setting
Testimonial

What Our Clients Say

We provide a holistic suite of services designed to embed Lean thinking into the DNA of your operations, from leadership coaching to digital integration.

"

"The JLIT experience is so valuable for your thought processes and your mindset to impact changes. DJ and his team know precisely how to bring TPS alive and how to help your understanding reach that next level of execution. In my opinion, JLIT is a necessity if you are a leader/manager by profession."

Jeroen

Interim COO
Netherlands

"

"To all those who would like to grow their knowledge of TPS, this is the best place to see it live. These guided tours of various facilities, you will experience TPS firsthand and during the classroom sessions, you will get a detailed overview of the facility and what they bring to the world of TPS."

David

Production Manager
United Kingdom

"

"DJ, I really wanted to express my sincere thanks for an amazing JLIT week in Japan. The deep learnings from the visits/lectures our 'Top 1' discussions on the challenges ahead of me and the clear connections to changing the culture was fantastic! For sure, more of my team will be on our next tour!"

Rajj

Operations Manager
Malaysia

"

"A fantastic week in Japan! I have never experienced such a well-prepared business trip. It was very impressive to see how the various companies we visited applied TPS. My most important insight from this week is that processes must be built around people in order to be successful, and not the other way around."

Mike

Head Of Transformation
USA

"

"It’s something very special to witness on site in Japan, the country of origin where TPS & Lean Management started. Seeing how consistently &naturally those principles are implemented and used as a competitive strength. Talking directly to top management from a variety of companies, learning from their implementations is fantastic. You will discover what it means to rethink and in return, receive a bountiful of practical ideas for implementation upon your return."

Ute

Owner, Naraga Flow GmBh
Switzerland

"

"The JLIT was a gift for my professional development. To examine each location and understand their businesses gave me insight and understanding how TPS and improvement practices should look in its most mature form. It was a great experience that truly taught me that we all can apply these principles in our day to day activities."

Chris

New Product Introduction
USA

"

"Wow, what an experience with JLIT. My three BIG take aways are simplebut important. 1) The key to good quality is helping your peopleunderstand what is good work and what is bad work. People are alsoencouraged to call out quality issues and they are thanked when stoppingthe line. 2) Physical information boards make people CONNECTED to theirwork and their data. It means something to them when they have tomanually write in production info or days being safe. 3) The key togetting people invested and bought into kaizen is to be consistent, byincluding them in the improvement process and listening to them.Emphasize the importance of just IMPROVING, not hitting home runs."

Scott

Lean Leader
USA

"

"DJ thank you for a wonder JLIT experience. It was powerful to see therelentless pursuit of quality and how they put the onus on the operatorsto check quality throughout the process. They earned the right andreported the days of defect free. I also loved the fact that they share"bad news first". This is so different to how we operate. Finally, I wasimpressed that the CEO/Chairman had Leader Standard Work that startedwith 1.5 hrs at the gemba checking the processes, machines and people. Ihighly recommend this kind of experience to anyone who is serious aboutimplementing a lean system."

Iain

Sr. Lean & Continuous Improvement Leader
United Kingdom

Ready to Transform Your TPS/Lean Journey?

Join us for a life-changing experience in the birthplace of Lean. Limited spots available for each tour.

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